Condition Monitoring und Predictive Maintenance
ZOLLERN-Drive Guard
The ZOLLERN-Drive Guard make it possible to monitor the state of the ZOLLERN gearboxes and winches at all times and from anywhere in the world. Data is recorded in real time. On this basis, necessary maintenance can be planned in advance and a high system availability can be ensured. Downtimes and standstills are reduced to a minimum and possible damage is detected early to avoid consequential damage. The Drive Guard can be integrated into new as well as existing gearboxes and winches.
- Condition monitoring and sensor data visualisation
- Gearbox and motor diagnostics
- Calculation of remaining service life
- Service interval planning based on condition and sensor data; Predictive maintenance
- Early damage detection and consequential damage minimisation
- Minimisation of unplanned downtime and standstills
- Consultation and support by ZOLLERN Service
- Data-based process optimisation
Online Portal
The ZOLLERN-Drive Guard online portal allows for a location-independent monitoring of condition and operating data worldwide. The data are transmitted encrypted to the cloud-based application. The online portal is continuously kept up to date and can be adapted to changed conditions if needed during operation.
The ZOLLERN-Drive Guard online portal offers ...
- Status displays
- Analysis results
- Calculation of remaining service life
Drive Guard sensor equipment
The extensive sensor equipment of the ZOLLERN-Drive Guard can be adapted to different requirements.
Sensor recommendations:
| ZOLLERN-Drive Guard Basic | ZOLLERN-Drive Guard Smart | ZOLLERN-Drive Guard Advanced | ZOLLERN-Drive Guard Professional | |
| Operating hours recording | x | x | x | x |
| Oil - temperature sensor | x Individually selectable | |||
| Oil - analysis sensor - Oil temperature - Relative humidity oil - Oil permittivity | x Individually selectable | x Individually selectable | x Individually selectable | |
| Ferromagnetic foreign particle counter | x Individually selectable | x Individually selectable | x Individually selectable | |
| Load data recording | x Individually selectable | x Individually selectable | x Individually selectable | |
| Brake wear sensor | x Individually selectable | x Individually selectable | x Individually selectable |
Service packs
The different service packs perfectly complement the advantages of the ZOLLERN-Drive Guard. The scope of services in the individual pack levels can be adapted to individual requirements. The minimum contract term is 36 months / 3 years.
| service pack 1 | service pack 2 | service pack 3 | service pack 4 | |
| ZOLLERN-Drive Guard Basic | ZOLLERN-Drive Guard Smart | ZOLLERN-Drive Guard Advanced | ZOLLERN-Drive Guard Professional | |
| Access to the ZMA online portal | x | x | x | x |
Automated service recommendations | x | x | x | x |
| Automated fault messages - Short message (text message) | x | x | x | |
| Consultation and technical support | x | x | x | x |
| Monitoring and reporting by ZOLLERN Service - Proactive intervention by ZOLLERN-Service | x | x | ||
| Condition reporting by ZOLLERN-Service | x | x | x | |
| Original spare and wear parts as part of the package | x | |||
| Pre-defined spare parts packages according to the maintenance plan as a package component | x | |||
| Inspection and service by ZOLLERN-Service | xBased on service checklists by customer personnel | x | ||
| Warranty extension | x possible for up to 36 months | x possible for up to 36 months | x 60 months package component |
